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WESTIN SOUTHLAKE C,� \'`� � ARCHITECT S
3-14-2022 PROPOSED CAR CHARGING STATIONS
ZA21-0103
DUAL PORT 30A AMP LEVEL 2
COMMERCIAL CHARGING STATION
PEDESTAL
Model# EVP-2002-30
Power per Port 7.2 kW(240V AC @ 30A)
Electrical Service
Power 240/208 VAC,30A Load with 40A Branch Circuit Per Port
Service Panel 40A Dual Breakers Per Port
(No GFCI)
Service Wiring 3-wire(L1,L2,Earth Ground)
BTCPo, Functional Interfaces
Connector Type SAEJ1772
Charging Protocol SAE J1772
Standard Cable Length >18 ft
Cable Retractor(option) Counter Weight Overhead Retractor ADA compliant
LCD Display 1500 nits 7" color,800 x 480, UV protected
Card Reader ISO 14443 Type A&B,ISO 18092 NFC
Vehicle to Grid(option) ISO 15118(available June 2018)
Safety and Connectivity
Ground Fault Detection 5mA CCID trip with 3 x automatic restarts
Detect Coupler Removal Per SAE 11772T"
Power Measurement Accuracy:+2%from 5%to full scale(30A)
Power Report Interval Every 15 minute on the hour
LAN(Optional) 2.4 GHz Wi-Fi(802.11 b/g/n)
Wide Area Network 3G/4G GSM,3G/4G CDMA
Communication Protocols OCPP 1.5,OCPP 1.6
Safety and Operation
■ DUAL PORT 30A LEVEL 2 Enclosure Rating NEMA 3R
■ CHARGING PROTOCOL: SAE J-1772 ETL certified for USA and cUL certified for Canada;complies with
■ 7.2 KW PER PORT Regulatory Compliance UL 2594,UL 2231-1,UL 2231-2,and NEC Article 625,EMC: FCC
Part 15 Class A
■ NEMA 3R HOUSING
■ OCPP COMPLIANT Surge Protection 6KV @ 3000A
■ 7"COLOR SCREEN Operating Temperature -30°C to+50°C(-220F to 122°F)
■ UL COMPLIANT—ETL CERTIFIED Storage Temperature -30°C to+50°C(-220F to 122°F)
■ OPTIONS Altitude 6000 ft
• CABLE RETRACTOR Humidity I 85%non condensing
• CREDIT CARD SCANNER
• 3G/4G GPRS Modem
• V2G per ISO 15118(June 2018)
B-i-C ZA21-j �R
WWW.BTCPW OER.COM 1 7 1 9 GRAND AVE, SANTA ANA, CA CA 927 92705
BTCP�II� User Manual & Installation Instructions
I.
I
Note: Display and Retractable Assemblies are Optional
Credit Card Reader Can Be RFID or Both (RFID & Credit Card Reader)
EVP-1001-XX EVP-1002-XX EVP-2001-XX EVP-2002-XX
Part Number Description
EVP-1001-00 30 Amp Installation
EVP-1001-40 40 Amp Installation
EVP-1001-70 70 Amp Installation
EVP-2001-30 30 Amp Installation
EVP-2001-40 40 Amp Installation
EVP-2001-70 70 Amp Installation
EVP-2002-30 30 Amp Installation
EVP-2002-40 40 Amp Installation
EVP-2002-30 30 Amp Installation
EVP-2002-40 40 Amp Installation
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 1 1 P a g e
BI CP r User Manual & Installation Instructions
REVISION HISTORY
Rev Date ECN # Description of BTC Power EVSE Engineer
C 3/2/2013 1001 Initial Release Cortes
D 4/10/2013 1002 Added warnings per ETL Hymel
E 4/12/2013 1003 Added user instructions Schulz
F 5/13/2013 1004 Added WiFi modem/ Level 2 without meter Hymel
G 11/20/2014 1005 Updated to new hardware Paryani
H 11/02/2015 1009, Updated hardware as well as payment controller Cortes
1006
1 1/5/2017 Added updated charger images Moinee
J 3/22/2017 Updated Entire Manual Elmassry
K 8/9/17 Updated Entire Manual. Add Spec Dwgs. Elmassry
L 10/9/17 Updated Entire Manual. Added Troubleshooting and Elmassry
Warranty Information.
M 11/10/17 Updated I-sheets Elmassry
N 6/5/18 Added Display and WiFi Instructions Elmassry
O 6/18/2018 Service Breaker requirements Moinee
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 2 1 P a g e
BTCP�IR User Manual & Installation Instructions
PLEASE NOTE
This user's manual includes the latest information at the time of printing. BTC Power, Inc. (BTC
Power) reserves the right to make changes to this product without further notice. Changes or
modifications to this product by other than an authorized service facility could void the product
warranty.
If you have questions about the use of this product, contact your customer service
representative. Refer to the Customer Support section located in this guide.
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 3 1 P a g e
BI UPPER User Manual & Installation Instructions
Table of Contents
1 IMPORTANT SAFETY INSTRUCTIONS............................................................................................5
1.1 Safety Guidelines.............................................................................................................................5
1.2 GROUNDING INSTRUCTIONS....................................................................................................7
2 INSTALLATION......................................................................................................................................8
2.1 Before Installing ...............................................................................................................................8
2.2 Safety Requirements.......................................................................................................................8
2.3 Tools and Ancillary Equipment......................................................................................................9
2.4 Special Tools & Hardware Torque Value...................................................................................10
2.5 Installation Procedure for Pedestal Chargers ...........................................................................11
2.6 Installation Procedure for Wall Mounted EVSE Chargers.......................................................14
3 ELECTRICAL CONNECTIONS.........................................................................................................16
3.1 EVP-30 Single and dual charge system electrical connection ...............................................16
3.2 Single Port EVSE Charger..........................................................................................................17
3.3 Dual Port EVSE Charger..............................................................................................................18
4 Operation................................................................................................................................................20
4.1 Screen Scenarios.........................................................................................................................20
4.2 WIFI Network..................................................................................................................................23
5 TESTING................................................................................................................................................26
6 TROUBLESHOOTING........................................................................................................................27
7 SPECIFICATIONS...............................................................................................................................28
7.1 DUAL PEDESTAL GENERAL DIMENSIONS...........................................................................29
7.2 SINGLE PEDESTAL GENERAL DIMENSIONS.......................................................................30
7.3 DUAL WALL MOUNT GENERAL DIMENSIONS.....................................................................31
7.4 SINGLE WALL MOUNT GENERAL DIMENSIONS.................................................................33
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI L.;PCW User Manual & Installation Instructions
1 IMPORTANT SAFETY INSTRUCTIONS
1.1 Safety Guidelines
WARNING
READ THIS MANUAL BEFORE YOU BEGIN
EVSE (Electric Vehicle Supply Equipment) manages electricity and may be hazardous.
Failure to follow the below precautions and the Danger, Warning and Caution instructions in
this manual may result in serious injury. Follow all rules, codes and laws that apply to your
area and installation guidelines.
IMPORTANT SAFETY INSTRUCTIONS
The following symbols may be found in your handbook or on labels affixed to your conductive
charge station:
DANGER Danger indicates a hazard or unsafe practice which, if
not avoided, will result in severe injury or possibly
Annth
WARNING Warning indicates a hazard or unsafe practice which, if
• not avoided, may result in severe injury or possibly
death.
CAUTION Caution indicates a hazard or unsafe practice which, if
not avoided, may result in minor injury
Important information to consider, otherwise, improper
NOTE: installation and/or damage to components may occur.
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UPc-vrt- User Manual & Installation Instructions
SAFETY GUIDELINES
Use this charge station to charge electric vehicles equipped with an SAE J1772 charge port
connector only. To determine if your vehicle is equipped with one please review the vehicle
owner handbook.
When installing the equipment and during regular operation please ensure the charge
station's supply cable is located in such a way that the cable will not be tripped over, stepped
on, pulled from the wall socket, or somehow subjected to damage or stress during normal
operation or while stored.
Read all the instructions before using this product.
This device should be supervised when used around children
Do not put fingers into the electric vehicle connector
Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation
or other signs of damage
Do not use this product if the enclosure or the EV connector is broken, cracked, open, or
shows other indication of damage
SAVE THESE INSTRUCTIONS
This manual contains important instructions for Models 30A,40A, and 70A Pedestal, wall
mount, in single and dual configurations.
WARNING
• If your supply cable is somehow damaged do not operate your charge station. Contact
your service representative for service immediately. Shut down the power to the unit by
switching the breaker on the supply panel to the off position.
• Turn off input power to your charge station at the circuit breaker panel before servicing or
cleaning the unit.
• VENTILATION: Some electric vehicles require an external ventilation system to prevent
the accumulation of hazardous or explosive gases when charging indoors. Check the
vehicle's owner's handbook to determine if your vehicle requires ventilation during indoor
charging.
• Those vehicles which follow the SAE J1772 standard for communication with the charging
station can inform the EVP EVSE that they require an exhaust fan. The EVP EVSE is not
equipped to control ventilation fans.
• This device utilizes high voltages do not attempt to install this equipment if you are not a
qualified electrician.
• There are no user serviceable parts inside. For service please contact customer service or
your local distributor. DO NOT ATTEMPT TO REPAIR THE CHARGE STATION
YOURSELF ONLY FACTORY QUALIFIED PERSONEL.
CAUTION
Do not charge your vehicle indoors if it requires ventilation. Contact your service
representative for information.
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UPPER User Manual & Installation Instructions
Please refer to local municipalities for Electrical, structural and mechanical engineering
relating to the installation of this L2 commercial charging station.
1.2 GROUNDING INSTRUCTIONS
This product must be connected to a grounded, metal, permanent wiring system, or an
equipment-grounding conductor must be run with the circuit conductors and connected to the
equipment grounding terminal or lead on the product.
This device shall be mounted at a sufficient height from grade such that the height of the
storage means for the coupling device is located between 600 mm (24 inches) and 1.2 m (4
feet) from grade
120/240 VAC, 30 DELTA
120/240 VAC, 10 120/208 VAC, 30 WYE CENTER TAP GROUNDED
BONDED NEUTRAL BONDED NEUTRAL BONDED NEUTRAL
L2 L3 L3 (HIGH LEG)
1 NC
DO NOT CONNECT ANY
PART OF THE SYSTEM
120 VAC 208 VAC TO THIS POINT.
NEU
zao vac L2 zoe vac
L120jVAC
N 208 VAC , L2
L1 L1AGND
120:-:
1y NEU 2a01VAC VAC
1zo1NEU 120 INC
NC V { L1
GN D STATION IS CONNECTED TO Li GN D STATION MAY BE CONNECTED TO STATION MUST BE CONNECTED TO L1 AND L2 ONLY.
AND L2. ANY TWO LINES.
DO NOT CONNECT ANY PART OF THE SYSTEM TO L3
NEUTRAL IS NOT USED. NEUTRAL IS NOT USED. (HIGH LEG)
Do not connect to these systems
Do not connect ChargePoint stations to the following types of power sources:
120/208 VAC 3 phase wye, ungrounded
120/240 VAC 3 phase delta, corner-grounded
Any system where the center point of the AC power source is not grounded
208 VAC, 30 WYE 120/240 VAC, 30 DELTA
FLOATING NEUTRAL CORNER GROUNDED
L3
208 VAC
L2 240 VAC
208 VA
40 VAC
2 VAC
L1
L _
240 VA
GND 2
GND GND
VOLTAGE OF EITHER LINE TO VOLTAGE OF ANY LINE IS NOT 120V
GROUND IS UNDETERMINED. NOMINAL RELATIVE TO GROUND.
NEUTRAL IS NOT GROUNDED.
BI UPc_vAr User Manual & Installation Instructions
2 INSTALLATION
2.1 Before Installing
Before any installation work is performed, study all drawings furnished by the supplier for the
particular installation. These include arrangement drawings (front, end, and plan views),
connections to the equipment that may be required to meet any local codes (such as mats,
screens, or railings) is not furnished.
2.2 Safety Requirements
The EVSE (Electric vehicle supply equipment) should be installed by a qualified electrician in
accordance with local codes and all applicable ordinances
The charging station is required to be connected to a ground, metal, permanent wiring system.
Connections to the charge station should comply with all local codes and ordinances.
Read all installations instructions carefully prior to performing the installation.
Safety Equipment included with EVSE
BTCP EVSE's are equipped with a ground fault current interrupting device for user protection.
The GFCI is automatically software tested so no user interaction is required to verify proper
operation. In the event of a failure, the system will indicate a fault via a red LED or a message
on the User Interface screen indicating an error code. DO NOT PROVIDE GFCI AT THE
PANEL AS THE UNIT HAS A BUILT IN GFCI.
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 8 1 P a g e
BI UPPER User Manual & Installation Instructions
2.3 Tools and Ancillary Equipment
Concrete Expansion Bolts
'/4" Lag Bolt QTY 4
QTY 6
• lf'�
® O
1/4" Washer Back Door Key
QTY 6
'/4" Torque Wrench
3/16" Allen Wrench Phillips Screw Driver Instruction Manual
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BTCP�II� User Manual & Installation Instructions
2.4 Special Tools & Hardware Torque Value
Tools/HardwareIL Torque Configuration
Specification Allib
6-32 UNC 13 in-Ibs. +/- 2 in-Ibs.
10-32 UNF 30 in-Ibs. +/- 5 in-Ibs.
1/4-20 UNC 53 in-Ibs. +/- 7 in-Ibs.
1/2-13 UNC 48 in-Ibs. +/- 7 in-Ibs.
M6 x 1 LIGUIDTIGHT FITTING 30 in-Ibs. +/- 5 in-Ibs.
FUSE BLOCK LUGS, 8 AWG 40 in-Ibs. +/- 5 in-Ibs.
FUSE BLOCK LUGS, 6 AWG 45 in-Ibs. +/- 5 in-Ibs.
GROUND TERM. SCREWS, 14-10 34 in-Ibs. +/- 5 in-Ibs.
AWG
GROUND TERM. SCREWS, 8 AWG 38 in-Ibs. +/- 5 in-Ibs.
1/4-20" LOCKNUT 12 ft-Ibs. EVP-2001-XX-P
EVP-2002-XX-P
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Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI L.;P t User Manual & Installation Instructions
2.5 Installation Procedure for Pedestal Chargers
To mount dual and single Pedestal Chargers follow these steps:
1. Remove Pedestal Charger from Packaging
2. Open rear door assembly to expose nuts
Remove rear door assembly so you
can expose the nuts needed to
release the enclosure from the
Pedestal Base.
Pedestal MUST be installed on a minimum
4" Concrete Slab per Local Code.
3. Remove Qty 4 Nuts to release Pedestal from EVSE Charger Unit
Note: Before bolting Pedestal Base to Concrete Slab, ensure that AC Powerlines are
properly placed inside of conduit in the center of the pedestal base mounting location
Relative Location for 1" Conduit
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BTCP�IR User Manual & Installation Instructions
11.500
8.016
7.000
5.000
4.400
1 INCH CONDUIT ax 0 0.500 O
Center of Conduit 30,�
fh NI M � P
�0.390
i
i
�R12L.750YIR2.750
0.250
Pedestal Base
Dimensions
4. After freeing Pedestal Base from EVSE Charger Unit, use concrete expansion bolts to bolt
pedestal base to concrete slab.
Qty 4 expansion bolts.
Use pedestal base as a
drill template
Use Pedestal Base as a Drill Template
SR:
5. After bolting pedestal base to concrete, attached EVSE Charger by using the nut that was
previously removed in step 3 to attached EVSE Charger to Pedestal Base.
6. Fasten Locknuts to 12ft-lbs as shown in figure below
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UPPER User Manual & Installation Instructions
Bolt Qty 4 '/4-20 nuts. Secure tightly
onto chassis (12 ft-lbs)
Power entry from
Bottom of Enclosure
is a 3" Square.
Note: Before bolting Pedestal Base to Concrete Slab, ensure that AC Powerlines are
properly placed inside of conduit in the center of the pedestal base mounting location.
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BTCP�ER User Manual & Installation Instructions
2.6 Installation Procedure for Wall Mounted EVSE Chargers
To mount the dual and single wall mount chargers, follow these steps:
1. Remove EVSE Wall Charger from packaging.
2. Locate key in same packaging to open charger exposing four mounting holes shown in the
figure below.
:i
Open Door with Key to
Expose Mounting
3. Mount and secure rear EVSE hold bracket as shown in fig 8.
7.74 3 75
LOD
4.00
Mounting hole locations
i
Figure
.o
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UP�IR User Manual & Installation Instructions
4. Use expansion bolts to anchor the EVSE Wall Mount Charger to the wall as shown below
for the Dual and Single EVSE Wall Mount Chargers.
Use Level to Install Wall Mount
.LEVEL
G41 a
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UP�IR User Manual & Installation Instructions
3 ELECTRICAL CONNECTIONS
The (wall mount) is provisioned to receive an electrical power connection from the bottom of the
pedestal as shown in Fig. 11
v a
AC input here
Power entry into assembly from
0 0
bottom as shown here
Conduit hole opening is 1" dia.
Recommended to enlarge Hole
Opening
UL Listed water tight conduit entry
fitting used at conduit/chassis
interface
ji
Fig. 10 Lower Door Opening:
Electrical conduit bottom entry onto enclosure • Terminal Block Location: Use Allen
Wrench to Torque down Cables
WARNING:
Failure to provide adequate structural strength for this component can result in serious personal
injury or damage to equipment! It is the installer's responsibility to make sure the structure to
which this component is attached can support five times the combined weight of all equipment.
3.1 BTCPower Single and dual charge system electrical connection
System electrical power needs to be provisioned with the following:
Single sided charger connections
• 2 appropriately gauged hot leads (typically 10 AWG for 30A installs and 8 AWG for 40A
installs)
• 1 appropriately gauge ground (green) lead
• Install electrical conduit per all applicable state and federal regulations
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BI UP�II� User Manual & Installation Instructions
• EVSE power should be inserted thru bottom of EVSE enclosure
• Electrical connections shall be made as shown
• Note, for the dual units, two separate line pairs need to be connected from independent
service panel breakers of the appropriate rating.
Note: Each hot lead should measure 120VAC to ground.
Service Connections
Electrical Input SINGLE PORT DUAL PORT
AC Voltage 208/240VAC 208/240VAC ■
Current Input Power Connection Required Service Current Input Power Connection Required Service
Panel Breaker Panel Breaker
Standard 30A One 40A branch circuit 40A dual pole 30A x 2 Two independent 40A branch 40A dual pole
(non-GFCI type) circuits (non-GFCI type)x 2
40A One 50A branch circuit 50A Dual pole 40A x 2 Two independent 50A branch 50A dual pole
(non-GFCI type) circuits (non-GFCI type)x 2
70A One I OOA branch circuit 100A Dual pole NA NA NA
(non-GFCI type)
Service Panel GFCI Do not provide external GFCI as it may conflict with internal GFCI(CCID)
Wiring-Standard 3-wire(Ll,L2,Earth) 5-wire(Ll,L1,L2,L2,Earth)
3.2 Single Port EVSE Charger
Connect L1 and L2 to the input safety breaker. BTC Power highly recommends crimp ferrule
lugs to be used to make all electrical connection to the input safety breaker. In addition, a
torque wrench should be used on the input breaker screw terminals. Set the wrench to a
torque of 2ANM or 21.2 in/lbs. A pull test should be done on the wire connections to ensure
proper connection.
iu cyn �
O
L1 L2
GN
GN • _
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BI L.;Po —t User Manual & Installation Instructions
3.3 Dual Port EVSE Charger
Connect L1 L2 on both phases to the input safety breaker. BTC Power highly recommends
crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. This
requires the correct crimping tool. In addition, a torque wrench should be used on the input
breaker screw terminals. Set the wrench to a torque of 2ANM or 21.2 in/lbs. A pull test should
be done on the wire connections to ensure proper connection.
3
C50 imm
,0000 000
yyuZS2C50 wMZS2C50
2 n 2 164
L 1 L2 �-
L1 L2
Fig. 7a
1-1, L2 for left hand side charger
1-1, L2 for right hand side charger
NOTE: SEPARATE LINES PER PORT ARE REQUIRED
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the basis for sale or manufacture of apparatus without
written permission. 18 1 P a g e
BTCP�ER User Manual & Installation Instructions
GND
r_
e-
Main Field
Ground
Check for ground cable on the door.
Line 1 and Line 2 of the single phase
AC voltage lines
Ground wire input
208/240V single phase AC
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
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BTCP�� User Manual & Installation Instructions
4 Operation
4.1 Screen Scenarios
Out of Service
BTCPoweR Asset ID:BTC5678
OUT OF SERVICE READY TO CHARGE
No MCU Communication Connect Vehicle
For assistance please contact
customer service.
Ready for Car to Plug In
BTCPoLump Asset ID:BTC5678
READY TO CHARGE READY TO CHARGE
Connect Vehicle Connect Vehicle
Scan RFID or Use App
BTCPowER Asset ID:BTC5678
PAYMENT REQUIRED READY TO CHARGE
Scan RFID Card or Use App Connect Vehicle
ID:BTC5678
RFID Invalid
BTCPowcR Asset ID:BTC5678
PAYMENT REQUIRED READYTOCHARGE
RFID Card Invalid.Please Try Connect Vehicle
Again.
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BI UPPER User Manual & Installation Instructions
Payment Timer Exceeded
BTCPotllcR Asset ID:BTC5678
RECONNECT VEHICLE READY TO CHARGE
Reconnect Vehicle Connect Vehicle
Authorizing Payment
BTCPoweR Asset 10:STC6078
AUTHORIZING...
Processing... Connect Vehicle
Car Charging
BTCPoweR Asset ID:BTC5678
CHARGING READY TO CHARGE
Energy 0.01 kWh Connect Vehicle
Charger Voltage 253.58 VAC
Charger Current 0 A
Charging Completed
BTCPoweR Asset ID:BTC5678
CHARGING COMPLETED READY TO CHARGE
Please Unplug Charger and Connect Vehicle
Return to Holder
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BI UPPER User Manual & Installation Instructions
Car Unplugged
BTCPoLuErz Asset ID:BTC5678
CHARGING SUMMARY READY TO CHARGE
Plugged In Time:333h 28m 4s Connect Vehicle
Charge Time:333h 28m 2s
Energy:0.01 kWh
Internet Down
BTCPowerz Asset ID:BTC5678
NETWORK DOWN READY TO CHARGE
Please Contact Customer Connect Vehicle
Support.
Error Screen with Error#
BTC:RouumR Asset ID:13TC63TS
READY TO CHARGE
Please Call Customer Support. Connect Vehicle
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BTCP�� User Manual & Installation Instructions
4.2 WIFI Network
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BTCP�ER User Manual & Installation Instructions
How to connect the charger to local WIR network
Start by pressing F11 to minimize full screen mode.
Once out of full screen the top right comer will give access to the system settings as shown
.;
3 17,Q01ppfiVl.. x
O 1 Zi.QA,1 JPO5GU1,phP
LcKk
BTC POwE JL Guest session
AVAILABLE Log Oqjt...
Suspend
Shut Down...
+ Connect Vehicle Connect Vehicle
lEl
Periaaal
Appearance Brightness& Language Online Security& TextEntry
Lack Support Accounts Privacy
Hardware
..
AM eluetooth color Dlsplays Keyboard Mau se& Network
Tauchpad
61 4-LA / 4
Printers sound wacarn Tablet
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BTCP�ER User Manual & Installation Instructions
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0 Wired F DmEr-r-n3•HPOffl[eJet Pro 2W
Wlted
IP Networkp-oxy Authentication required by Wi-Fi network
Passwords orencryption keys arc-c-quired to access
the wifinekwork'DIRECT-S +-HP -
VL
Show password
1�4n4;el connect
Once the WE network is found and password is prouidedthe unit will now he accessible
online.
Click back on the UI page on the web browser and dick F11 again to go to full screen
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 25 1 P age
BTCP�II� User Manual & Installation Instructions
5 TESTING
1. Once the charger has been installed by a qualified electrician and the breaker panel has
been turned on and the breaker inside the charger has been turned on then the display
should turn on and the system should turn on. Screen as shown in previous page should
indicate operation.
2. If a vehicle is available, connect the EVP EVSE to the vehicle and verify that the contactor
closes
The main contactor should close and you should see charging on the main screen followed by
power measurements displayed on the main screen.
A) Free Vending Mode
Remove the charging connector from its holder on the front of the charging station
Open the J1772 plug cover on your vehicle (refer to the vehicles owner's manual.
Plug the J1772 plug into the vehicle's charge port.
Upon insertion, push down on the handle to lock it into place. Normally, the vehicle will
immediately request a charge and the contactor inside the EVP EVSE can be heard closing.
The display will show ready for charge followed by charging.
To remove the connector from the vehicle, depress the button in the middle of the handle to
release the connector.
Place the charge connector back into the connector provided on the charge station.
B) Access Control Mode
• RFID
• Credit Card Payment
• Phone Application
Front Display Panel
The front panel display, will let the user know the status of the charger and if charging is
taking place.
If charging does not start
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 26 1 P a g e
BTCP�ER User Manual & Installation Instructions
In the event of a problem, charging will stop and an error message will appear on the front
screen. If this happens, please try the two simple steps below before calling your field service
representative.
1. Remove the cable connector from the vehicle socket. The error message on the screen
may go off. Plug the connector back into the socket, and see if charging begins normally.
If charging does not start, then call customer service.
2. If error code appears on screen and persists after removing the connector consider
calling the Service group to investigate the issue. The user should record the Error Code
shown on the display along with the station ID and date and time of the occurrence.
3. Alternatively if the error message does not go out when the connector is removed, be
sure the connector is removed from the vehicle socket and switch off power at the circuit
breaker feeding power to the EVSE. Wait a few seconds and switch the circuit breaker
back on again. If the Protection light does not come back on, re-connect the cable to the
vehicle. Charging should begin normally. If charging does not begin, call for Field
Service.
6 TROUBLESHOOTING
5.1 Fault Codes
Please look at the below data base for explanation of Fault Codes.
No Fault 0
Welded Contactor 1
Broken Ground Pin 2
No Ventilation Available 3
Disconnected While Locked 4
Contactor Failed to Close 5
Contactor Failed to Open 6
GFCI Test Failed 7
GFCI Leak Detected 8
Program CRC Bad 9
**Note: Fault Codes only available with LCD equipped chargers
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 271
BTCP�I� User Manual & Installation Instructions
7 SPECIFICATIONS
Input Power - Service Entrance
Voltage &Wiring 208/240V AC single-phase -L1, L2, and Earth Ground
Separate Branch Circuit per each EVSE Port.
3-wire (L1, L2, G) —for a single port
5-wire (L1, L2, G, L1, L2) —for a dual port
Maximum Output Power.
6.2KW to 7.2KW per 30 amp per charge station
8.3KW to 9.6KW per 40 amp charge station
14.5KW to 16.8KW per 70 amp charge station
Cable Length approximately (18-20ft.)
Environmental rating
Operating Temperature -30°C / + 60°C
NEMA Rating 3R; outdoor use with rain, snow, and sleet conditions.
Weights:
Single Port Pedestal: 70 Ibs
Single Port Wall mount: 52 Ibs
Dual Port Pedestal: 83 Ibs
Dual Port Wall mount: 65 Ibs
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Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 28 1 P a g e
BI UPPER User Manual & Installation Instructions
7.1 DUAL PEDESTAL GENERAL DIMENSIONS
21.9
12.0
10.0
21.9 6.3 18.5
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This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 291 P a g e
BI UPPER User Manual & Installation Instructions
7.2 SINGLE PEDESTAL GENERAL DIMENSIONS
16.9
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28.9
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This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 30 1 Page
BTCP�� User Manual & Installation Instructions
7.3 DUAL WALL MOUNT GENERAL DIMENSIONS
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Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 31 1 P a g e
BI UPPER User Manual & Installation Instructions
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Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 32 1 Page
BI UPPER User Manual & Installation Instructions
7.4 SINGLE WALL MOUNT GENERAL DIMENSIONS
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Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 33 1 Page
BI UPPER User Manual & Installation Instructions
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LEVEL 2 AC CHARGE STATION COMMISSIONING GUIDELINE:
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 341 Page
BI L-;Po �tR User Manual & Installation Instructions
Following the instructions on the installation manual are the AC input lines properly plugged in:
Input voltages
Single sided
Charger(SIDE A)
L 1 VAC
L2 VAC
Charger(SIDE B)
L 1 VAC
L2 VAC
a. Is grounding lug properly secured?
b. Is grounding wire connected to rear door?
CHARGER INFORMATION:
Charger Information
Installation address
Installation city
State
Charge box Serial Number
Level 2 AC Single or Dual
Installer name
Installer phone number
Installer email
Install date
Communications
Cradle point IP
Cradle point Serial number
RFID Enabled
NRG logo enabled
TEST CHARGE SESSION PASS / FAIL
INSTALLER SIGNATURE
DATE
PLEASE NOTE: ONCE INSTALLED PLEASE FAX THIS SHEET TO
BTCPOWER:714.259.7998
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Power Inc.and will not be copied,reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 351 a g e
BI CP t User Manual & Installation Instructions
BTCPOWER PRODUCT
WARRANTY
This Limited Product Warranty applies to customers who have purchased a BTCPower
Electric Vehicle Charging Station(s) and/or a related product ("Product(s)") from Broadband
Telecom Power, Inc., or one of its authorized distributors.
LIMITED WARRANTY: Subject to the exclusions from warranty coverage set forth below,
BTCPower warrants that the Product will be free from any defects in materials and/or
workmanship (the "Limited Warranty") for a period of two (2) years after the date of the
initial installation of the Product (the "Warranty Period"). If the Product becomes defective
in breach of the Limited Warranty, BTCPower will, upon written notice of the defect
received during the Warranty Period, either repair or replace, at BTCPower's election, the
Product if it proves to be defective; provided, that BTCPower will not be responsible for the
cost of any labor associated with the repair or replacement of any defective Product.
You acknowledge that replacement products provided by BTCPower under the Limited
Warranty may be remanufactured or reconditioned Products or, if the exact Product is no
longer manufactured by BTCPower, a Product with substantially similar functionality
("Replacement Products") will be supplied. Any Replacement Products so furnished will be
warranted for the remainder of the original Warranty Period or ninety (90) days from the
date of delivery of such Replacement Product, whichever is greater. Should BTCPower be
unable to repair the Product, BTCPower will replace the Product with the latest
model/version of a similar product in current production.
EXCLUSIONS FROM LIMITED WARRANTY
IMPORTANT: The Limited Warranty and on your Product, shall not apply to defects, or
service repairs, resulting from any of the following:
• Force Majeure — any occurrence or extraordinary event or circumstance beyond
the control of BTCPower that is an act of God or whether that occurrence is caused
bywar, riot, storm, (such as hurricane, flooding, earthquake, volcanic eruption,
etc.), or other natural forces, or acts of nature or other causes.
This document is the Property of Broadband Telecom BTCPower EVP Series EVSE Rev O
Power Inc.and will not be copied, reproduced,or used as Installation and Operations Manual
the basis for sale or manufacture of apparatus without
written permission. 36 1 P a g e
BI UPPER RetractabLe Assembly Installation Instructions
Model Number Description
EVP-RETR-001 Dual Pedestal Retractable Installation
EVP-RETR-002 Single Pedestal Retractable Installation
EVP-RETR-003 Dual Wall Mount Retractable Installation
EVP-RETR-004 Single Wall Mount Retractable Installation
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 11 F a g e
BTCPcv—ram Retractable Assembly Installation Instructions
REVISION HISTORY
Rev Date ECN # Description of BTC Power EVSE Engineer
A 3/29/17 389 Initial Release Elmassry
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 2 1 F a g e
Retractable Assembly Installation Instructions
PLEASE NOTE
This user's manual includes the latest information at the time of printing. BTC Power, Inc. (BTC
Power) reserves the right to make changes to this product without further notice. Changes or
modifications to this product by other than an authorized service facility could void the product
warranty.
If you have questions about the use of this product, contact your customer service
representative. Refer to the Customer Support section located in this guide.
WARNING:
Failure to provide adequate structural strength for this component can result in serious personal
injury or damage to equipment! It is the installer's responsibility to make sure the structure to
which this component is attached can support five times the combined weight of all equipment.
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 3 1 P a g e
BTCP�� Retractable Assembly Installation Instructions
Table of Contents
1 INSTALLATION GUIDELINES &OVERVIEW...........................................................................................5
1.1 Before Installing...............................................................................................................................5
1.2 Overview............................................................................................................................................5
1.3 Special Tools & Hardware Torque Value.......................................................................................5
2 RETRACTABLE PEDESTAL MOUNT........................................................................................................7
2.1 Tools and Ancillary Equipment.......................................................................................................7
2.2 Assembly............................................................................................................................................8
3 RETRACTABLE WALL MOUNT..............................................................................................................14
3.1 Tools and Ancillary Equipment.....................................................................................................14
3.2 Assembly..........................................................................................................................................15
4 DRILL TEMPLATES.................................................................................................................................17
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 4 r' a g e
Retractable Assembly Installation Instructions
1 INSTALLATION GUIDELINES Et OVERVIEW
1.1 Before Installing
Before any installation work is performed, study all drawings furnished by the supplier for the
particular installation.These include arrangement drawings (front, end, and plan views),
connections to the equipment that may be required to meet any local codes (such as mats,
screens, or railings) is not furnished.
1.2 Overview
Below is the Bill of Materials in the Retractable Assembly for Reference:
A\
=J------
4
roc.
396
Assy.P.etractaolc
` lcuslna Diecas
3 =xtusion APvminvm
-J 4 Brac,et.Base Dicta=-
5 Assy.CCu-tewveia^t
sy=
5 Over Baie Di-csa�
1.3 Special Tools 8t Hardware Torque Value
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 5 1 P a g e
BTCPcv—ram Retractable Assembly Installation Instructions
Tools/Hardware Torque Configuration
Specification
6-32 UNC 13 in-lbs. +/- 2 in-lbs.
10-32 UNF 30 in-lbs. +/- 5 in-lbs.
1/4-20 UNC 53 in-lbs. +/- 7 in-lbs.
1/2-13 UNC 48 in-lbs. +/- 7 in-lbs.
M6 x 1 LIGUIDTIGHT FITTING 30 in-lbs. +/- 5 in-lbs.
FUSE BLOCK LUGS, 8 AWG 40 in-lbs. +/- 5 in-lbs.
FUSE BLOCK LUGS, 6 AWG 45 in-lbs. +/- 5 in-lbs.
GROUND TERM. SCREWS, 14-10 AWG 34 in-lbs. +/- 5 in-lbs.
GROUND TERM. SCREWS, 8 AWG 38 in-lbs. +/- 5 in-lbs.
'/-20" LOCKNUT 12 ft-lbs. EVP-2001-XX-P
EVP-2002-XX-P
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Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 6 1 F a g e
Retractable Assembly Installation Instructions
2 RETRACTABLE PEDESTAL MOUNT
2.1 Tools and Ancillary Equipment
Retractor Base Template
Holster Template
Retractor Head Assembly
o �
o o yyy
I
o � a
Retractor Pedestal Retractor Post 1/4-20 Nylock Nut
Retractor Brace Mount Base Bracket Qty 4
�y
BOX WRENCH �b
i11b
1 COMBINATION WRENCH
7/16" Box Wrench
Torque Wrench 1/4-20 x 5/8 Bolt
Qty 4
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 7 1 P a g e
BTCPcw—t--R Retractable Assembly Installation Instructions
2.2 Assembly
1. When opening up the package, the Retractor head assembly and Retractor Post Bracket
will be attached to each other. The Retractor Pedestal Mount will also be attached to
the Retractor Brace with '/-20 Bolts and Nuts.
2. For new installations, detach the '/-20 Bolts attached to the Retractor Brace from the
Retractor Post. Proceed to step 4; Mounting the Post to the Ground.
n
Note: If you are Installing a Retractable Assembly on an Existing Level 2 Charging Unit,Skip
to step 4.
3. Locate the Drill template for locating the retractor base bracket stud
a. Based on the location of the charger the retractor base will need to have a
separate stud to mount the retractor post base bracket. Provided is a drilling
template for each side of the charger. Right side is indicated by facing the
charger's display.
b. Note that the following is not actual size. PDF file should be printed 1:1 scale to
Locate the ideal location of the concrete stud to be drilled.
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Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 8 1 F a g e
BTCP�ER Retractable Assembly Installation Instructions
4. Locate the Holster Template and use this to drill 4 pilot holes which will later be
oversized to .266 through holes for the '/-20 Bolts.
Template guild screw holes
o
I
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual.
for sale or manufacture of apparatus without written
permission. 9
BTCP�ER Retractable Assembly Installation Instructions
5. Once four through holes have been drilled use the provided bolts to secure the
two post brackets like the following picture:
6. Insert post into the charger mount bracket and tighten the provided bolts.
Tighten 4x bolts
post
■
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 10 1 F' a g e
BI CPCW Retractable Assembly Installation Instructions
7. Use the cord-set attached the retractor head assembly to pick the length of the
charger plug to charger where the clamp will sit without letting the charger cord
and plug to be off of the ground.
1 Make sure the cord does not come
in contact with the ground
8. Mark location of the clamp and wrap four layers of double sided gasket tape
(included in this package) in that location
4 layers of double
I
sided gasket tape
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Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 11
BTCP�ER Retractable Assembly Installation Instructions
a. Assemble the retractor clamp over the four layers of double sided gasket
tape.
1
b. Attach the clamp assembly to the cord retractor head cord cable
9. Attach clamp assembly to the end of the cord clamp with provided screw Et nut.
i>
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 12 1 F' a g e
BTCP�ER Retractable Assembly Installation Instructions
10.Test to make sure there is no binding on the cord retractor assembly prior to
allowing the counter weight to be fully lowered.
r
r
1
• Slight variation may be present from different charger models
• Contact customer support at BTCPower for additional help
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 13 1 F' a g e
Retractable Assembly Installation Instructions
3 RETRACTABLE WALL MOUNT
3.1 Tools and Ancillary Equipment
:.6
RIGHT SIDE LEFr SIDE
l i
Retractor Base Template
Retractor Head Assembly
i�
E=
y�y `
a I�
Retractor Brace Collar Retractor Wall Mount Retractor Post Base
Bracket Concrete
Expansion Bolt
Qty 2
�s
BOX wRENOH �4
4Iv
N0O
COMBINATION WRENCH 1/4-20 Nylock
7/16" Box Wrench
1/4-20 x 1 Bolt Nut
Torque Wrench Qty 1 Qty 1
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
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BI UPPER RetractabLe Assembly Installation Instructions
3.2 Assembly
1. When opening up the package, the Retractor post will be attached to the Retractor Brace
Collar with a '/4-20 bolt and nut.
2. Bolt the Retractor Wall mount to the Wall approximately 40 inches from the base using
Qty 2 Concrete Expansion bolts shown below:
o
Note: For installation of the Concrete expansion bolts,consult a professional.
3. After installing the Retractable Wall Mount bracket to the wall, bolt the Retractable post
to the Retractable wall mount.
r
l
99 1
NOTE: Please allow for clearance from Retractable Post to swing Level 2 Charger for Servicing.
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Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 15 1 F, a g e
POW-� Retractable Assembly Installation Instructions
This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 16 1 P a g e
POW-� Retractable Assembly Installation Instructions
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Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 17 1 P a g e
POW-� Retractable Assembly Installation Instructions
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This document is the Property of Broadband Telecom Power BTCPower EVP Series EVSE Rev J
Inc.and will not be copied,reproduced,or used as thebasis Installation and Operations Manual
for sale or manufacture of apparatus without written
permission. 18 1 P a g e
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