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Item 6 - PlansEXISTINGPARKINGSTRUCTURE255 SPACESEXISTING BUILDING896712121281311766191417LAWN24' FIRE LANE24' FIRE LANE24' FIRE LANEPOOLPATIOPOOLDECK24' FIRE LANE26' FIRE LANECHARGING STATIONS; (TYP. OF 6); REF. MEPGRACE LANEGRACE LANEACCESSIBLE ROUTEA1.033'-0"8'-0"3'-0"8'-0"3'-0"8'-0"5'-0"9'-0"11'-0"5'-0"9'-0"9'-0"5'-0"9'-0"A1.08NEW CAR CHARGING STATION, TYPICAL (5)EXISTING LANDSCAPINGEXISTING SIDEWALKNOTE:CAR CHARGING STATIONS SHALL BE CENTERED WITH PARKING STRIPE. NEW DIRECTIONAL SIGN, SEE DETAIL 6/A1.0ACCESSIBLE CAR CHARGING STATION. CONTROLS AND OPERATING MECHANISMS FOR THE ACCESSIBLE CHARGING STATION SHALL COMPLY WITH TAS 309 ANDSHALL BE WITHIN THE FORWARD REACH RANGES SPECIFIED IN TAS 308.29 " T Y P .9"NEW DIRECTIONAL SIGN, SEE DETAIL 6/A1.0NEW 5" DIA. 36" HIGH HIDDEN BASE BOLLARD. SEE DETAIL 4/A1.10. TYP. OF (2)NEW 5" DIA. 36" HIGH HIDDEN BASE BOLLARD. SEE DETAIL 4/A1.0 TYP. OF (5)NEW HC PARKING SIGN. SEE DETAIL 5/A1.01'-4"WHEEL STOP, PAINTED TO MATCH BOLLARDS, TYP.24" TYP.NEW HC PARKING SIGN. SEE DETAIL 5/A1.09 " T Y P .9" TYP.NEW SURFACE MOUNTED FIRE EXTINGUISHER TYPE 2-A:20-B:CNEW CAR CHARGING STATION, TYPICAL (5)NEW DIRECTIONAL SIGN NEW ACCESSIBLE CAR CHARGING STATION. CONTROLS AND OPERATING MECHANISMS FOR THE ACCESSIBLE CHARGING STATION SHALL COMPLY WITH TAS 309 AND SHALL BE WITHIN THE FORWARD REACH RANGES SPECIFIED IN TAS 308.2NEW DIRECTIONAL SIGNNEW BOLLARDNEW HC PARKING SIGNELECTR I C VEHIC L E PARKING EXCEPT FOR ELECTRIC VEHICLE CHAR G I N G ONLY WHILE CHARGING 100' - 0"A1.06A1.06A1.04A1.05NEW BOLLARD, TYP.ELECTRIC VEHICLE PARKING A1.07FASTENERGALV. STEEL TUBE, PAINTED1/4" GALV. STEEL PLATE CAP, CONTINUOUS WELD GRIND SMOOTHEXCEPT FOR ELECTRIC VEHICLE CHARGING ONLY WHILE CHARGING FINISH GRADE24" MIN.7'-6"BEVEL TOP OF FOOTING 1" FOR DRAINAGE10" DIA. CONCRETE FOOTING (3,000 PSI)STEEL TUBE SUPPORTSPACERALUMINUM PARKING SIGNFASTENERPARKINGVIOLATORS FASTENERS12"x18" ACCESSIBLE PARKING SIGN 0.63 ALUMINUM, REFLECTIVE WHITE LINES AND LETTERING ON REFLECTIVE BLUE FIELD. MATCH EXISTING SIGN1/4" GALV. STEEL PLATE CAP, CONTINUOUS WELD GRIND SMOOTHPENALTY SIGN IN 1" LETTERS (MIN.)FINISH GRADESUBJECT TO FINE AND TOWINGGALV. STEEL TUBE, PAINTED.MATCH EXISTING POST HEIGHTA1.0724" MIN.BEVEL TOP OF FOOTING 1" FOR DRAINAGE10" DIA. CONCRETE FOOTING (3,000 PSI)EXISTING PAVING5" DIA. 36" HIGH HIDDEN BASE BOLLARDBY IDEALSHIELD.COM 1/4" LIME GREEN BOLLARD COVER BY IDEALSHIELD.COM3'-0"ATTS XETEFOSAREGISTEREDARCHIT E CT RICHARDL.WILL I A MS 17482DRAWINGS, SPECIFICATIONS AND OTHER DOCUMENTS, PREPARED BY OXLEY WILLIAMS THARP ARCHITECTS, PLLC ARE INSTRUMENTS OF SERVICE FOR USE SOLELY WITH RESPECT TO THIS PROJECT. THIS INCLUDES DOCUMENTS IN ELECTRONIC FORM. OXLEY WILLIAMS THARP ARCHITECTS, PLLC SHALL BE DEEMED THE AUTHORS AND OWNERS OF THEIR RESPECTIVE INSTRUMENTS OF SERVICE AND SHALL RETAIN ALL COMMON LAW, STATUTORY AND OTHER RESERVED RIGHTS, INCLUDING COPYRIGHTS. THE INSTRUMENTS OF SERVICE SHALL NOT BE USED BY THE OWNER FOR FUTURE ADDITIONS OR ALTERATIONS TO THIS PROJECT OR FOR OTHER PROJECTS, WITHOUT THE PRIOR WRITTEN AGREEMENT OF OXLEY WILLIAMS THARP ARCHITECTS, PLLC. ANY UNAUTHORIZED USE OF THE INSTRUMENTS OF SERVICE SHALL BE WITHOUT LIABILITY TO OXLEY WILLIAMS THARP ARCHITECTS, PLLC AND ITS CONSULTANTS.24 FEBRUARY 2022509 PECAN STREETSUITE 100FORT WORTH, TX 76102817.993.9844www.owtarchitects.comCONSTRUCTION DOCUMENTSFIRM REGISTRATION #: BR 301WESTIN HOTELSOUTHLAKE1200 E. STATE HWY 114,SOUTHLAKE, TX 760922014-001-0024 FEBRUARY, 2022A1.0CHARGINGSTATIONSSCALE: 1" = 30'-0" A1.01SITE PLAN - CAR CHARGING STATIONSTOTAL PARKING SPACES - 424 SPACESNUMBER OF CHARGING STATIONS - 12 SPACES, 2.8% SCALE: 3/32" = 1'-0" A1.03ENLARGED SITE PLAN -CAR CHARGING STATIONSSCALE: 1/8" = 1'-0" A1.08PARTIAL ELEVATIONSCALE: 1/2" = 1'-0" A1.06DIRECTIONAL SIGNNOT TO SCALEA1.02CAR CHARGING STATIONSCALE: 3" = 1'-0" A1.07SIGN DETAILSCALE: 1/2" = 1'-0" A1.05ACCESSIBLEPARKING SIGNSCALE: 1/2" = 1'-0" A1.04TYPICALBOLLARD DETAILRevision ScheduleRev.#RevisionDescriptionRevisionDate1 City Comments 03-14-2022 14 MARCH 2022 11111111NORTHZA21-0103 ZA21-0103 DUAL PORT 30A LEVEL 2 CHARGING PROTOCOL: SAE J-1772 7.2 KW PER PORT NEMA 3R HOUSING OCPP COMPLIANT 7” COLOR SCREEN UL COMPLIANT—ETL CERTIFIED OPTIONS  CABLE RETRACTOR  CREDIT CARD SCANNER  3G/4G GPRS Modem  V2G per ISO 15118 (June 2018) DUAL PORT 30A AMP LEVEL 2 COMMERCIAL CHARGING STATION PEDESTAL www.btcpower.com 1719 Grand Ave , Santa Ana, CA 92705 Model # EVP‐2002‐30 Power per Port 7.2 kW (240V AC @ 30A) Electrical Service Power 240/208 VAC, 30A Load with 40A Branch Circuit Per Port Service Panel 40A Dual Breakers Per Port (No GFCI) Service Wiring 3‐wire (L1, L2, Earth Ground) FuncƟonal Interfaces Connector Type SAE J1772 Charging Protocol SAE J1772 Standard Cable Length >18 Ō Cable Retractor (opƟon) Counter Weight Overhead Retractor ADA compliant LCD Display 1500 nits 7" color, 800 x 480, UV protected Card Reader ISO 14443 Type A&B, ISO 18092 NFC Vehicle to Grid (opƟon) ISO 15118 (available June 2018) Safety and ConnecƟvity Ground Fault DetecƟon 5mA CCID trip with 3 x automaƟc restarts Detect Coupler Removal Per SAE J1772™ Power Measurement Accuracy: + 2% from 5% to full scale (30A) Power Report Interval Every 15 minute on the hour LAN (OpƟonal) 2.4 GHz Wi‐Fi (802.11 b/g/n) Wide Area Network 3G/4G GSM, 3G/4G CDMA CommunicaƟon Protocols OCPP 1.5, OCPP 1.6 Safety and OperaƟon Enclosure RaƟng NEMA 3R Regulatory Compliance ETL cerƟfied for USA and cUL cerƟfied for Canada; complies with UL 2594, UL 2231‐1, UL 2231‐2, and NEC ArƟcle 625, EMC: FCC Part 15 Class A Surge ProtecƟon 6KV @ 3000A OperaƟng Temperature ‐30°C to +50°C (‐22°F to 122°F) Storage Temperature ‐30°C to +50°C (‐22°F to 122°F) AlƟtude 6000 Ō Humidity 85% non condensing ZA21-0103 User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 1 | P a g e EVP-1001-XX EVP-1002-XX EVP-2001-XX EVP-2002-XX Part Number Description EVP-1001-00 30 Amp Installation EVP-1001-40 40 Amp Installation EVP-1001-70 70 Amp Installation EVP-2001-30 30 Amp Installation EVP-2001-40 40 Amp Installation EVP-2001-70 70 Amp Installation EVP-2002-30 30 Amp Installation EVP-2002-40 40 Amp Installation EVP-2002-30 30 Amp Installation EVP-2002-40 40 Amp Installation Note: Display and Retractable Assemblies are Optional Credit Card Reader Can Be RFID or Both (RFID & Credit Card Reader) User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 2 | P a g e REVISION HISTORY Rev Date ECN # Description of BTC Power EVSE Engineer C 3/2/2013 1001 Initial Release Cortes D 4/10/2013 1002 Added warnings per ETL Hymel E 4/12/2013 1003 Added user instructions Schulz F 5/13/2013 1004 Added WiFi modem/ Level 2 without meter Hymel G 11/20/2014 1005 Updated to new hardware Paryani H 11/02/2015 1009, 1006 Updated hardware as well as payment controller Cortes I 1/5/2017 Added updated charger images Moinee J 3/22/2017 Updated Entire Manual Elmassry K 8/9/17 Updated Entire Manual. Add Spec Dwgs. Elmassry L 10/9/17 Updated Entire Manual. Added Troubleshooting and Warranty Information. Elmassry M 11/10/17 Updated I-sheets Elmassry N 6/5/18 Added Display and WiFi Instructions Elmassry O 6/18/2018 Service Breaker requirements Moinee User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 3 | P a g e PLEASE NOTE This user’s manual includes the latest information at the time of printing. BTC Power, Inc. (BTC Power) reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service facility could void the product warranty. If you have questions about the use of this product, contact your customer service representative. Refer to the Customer Support section located in this guide. User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 4 | P a g e Table of Contents 1 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................ 5 1.1 Safety Guidelines ............................................................................................................................. 5 1.2 GROUNDING INSTRUCTIONS .................................................................................................... 7 2 INSTALLATION ...................................................................................................................................... 8 2.1 Before Installing ............................................................................................................................... 8 2.2 Safety Requirements ....................................................................................................................... 8 2.3 Tools and Ancillary Equipment ...................................................................................................... 9 2.4 Special Tools & Hardware Torque Value ................................................................................... 10 2.5 Installation Procedure for Pedestal Chargers ........................................................................... 11 2.6 Installation Procedure for Wall Mounted EVSE Chargers ....................................................... 14 3 ELECTRICAL CONNECTIONS ......................................................................................................... 16 3.1 EVP-30 Single and dual charge system electrical connection ............................................... 16 3.2 Single Port EVSE Charger .......................................................................................................... 17 3.3 Dual Port EVSE Charger .............................................................................................................. 18 4 Operation ................................................................................................................................................ 20 4.1 Screen Scenarios ......................................................................................................................... 20 4.2 WIFI Network .................................................................................................................................. 23 5 TESTING ................................................................................................................................................ 26 6 TROUBLESHOOTING ........................................................................................................................ 27 7 SPECIFICATIONS ............................................................................................................................... 28 7.1 DUAL PEDESTAL GENERAL DIMENSIONS ........................................................................... 29 7.2 SINGLE PEDESTAL GENERAL DIMENSIONS ....................................................................... 30 7.3 DUAL WALL MOUNT GENERAL DIMENSIONS ..................................................................... 31 7.4 SINGLE WALL MOUNT GENERAL DIMENSIONS ................................................................. 33 User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 5 | P a g e 1 IMPORTANT SAFETY INSTRUCTIONS 1.1 Safety Guidelines WARNING READ THIS MANUAL BEFORE YOU BEGIN EVSE (Electric Vehicle Supply Equipment) manages electricity and may be hazardous. Failure to follow the below precautions and the Danger, Warning and Caution instructions in this manual may result in serious injury. Follow all rules, codes and laws that apply to your area and installation guidelines. IMPORTANT SAFETY INSTRUCTIONS The following symbols may be found in your handbook or on labels affixed to your conductive charge station: DANGER Danger indicates a hazard or unsafe practice which, if not avoided, will result in severe injury or possibly death. WARNING Warning indicates a hazard or unsafe practice which, if not avoided, may result in severe injury or possibly death. CAUTION Caution indicates a hazard or unsafe practice which, if not avoided, may result in minor injury NOTE: Important information to consider, otherwise, improper installation and/or damage to components may occur. User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 6 | P a g e SAFETY GUIDELINES Use this charge station to charge electric vehicles equipped with an SAE J1772 charge port connector only. To determine if your vehicle is equipped with one please review the vehicle owner handbook. When installing the equipment and during regular operation please ensure the charge station’s supply cable is located in such a way that the cable will not be tripped over, stepped on, pulled from the wall socket, or somehow subjected to damage or stress during normal operation or while stored. Read all the instructions before using this product. This device should be supervised when used around children Do not put fingers into the electric vehicle connector Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation or other signs of damage Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows other indication of damage SAVE THESE INSTRUCTIONS This manual contains important instructions for Models 30A,40A, and 70A Pedestal, wall mount, in single and dual configurations. WARNING • If your supply cable is somehow damaged do not operate your charge station. Contact your service representative for service immediately. Shut down the power to the unit by switching the breaker on the supply panel to the off position. • Turn off input power to your charge station at the circuit breaker panel before servicing or cleaning the unit. • VENTILATION: Some electric vehicles require an external ventilation system to prevent the accumulation of hazardous or explosive gases when charging indoors. Check the vehicle’s owner’s handbook to determine if your vehicle requires ventilation during indoor charging. • Those vehicles which follow the SAE J1772 standard for communication with the charging station can inform the EVP EVSE that they require an exhaust fan. The EVP EVSE is not equipped to control ventilation fans. • This device utilizes high voltages do not attempt to install this equipment if you are not a qualified electrician. • There are no user serviceable parts inside. For service please contact customer service or your local distributor. DO NOT ATTEMPT TO REPAIR THE CHARGE STATION YOURSELF ONLY FACTORY QUALIFIED PERSONEL. CAUTION Do not charge your vehicle indoors if it requires ventilation. Contact your service representative for information. User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 7 | P a g e Please refer to local municipalities for Electrical, structural and mechanical engineering relating to the installation of this L2 commercial charging station. 1.2 GROUNDING INSTRUCTIONS This product must be connected to a grounded, metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the product. This device shall be mounted at a sufficient height from grade such that the height of the storage means for the coupling device is located between 600 mm (24 inches) and 1.2 m (4 feet) from grade Do not connect to these systems Do not connect ChargePoint stations to the following types of power sources: • 120/208 VAC 3 phase wye, ungrounded • 120/240 VAC 3 phase delta, corner-grounded • Any system where the center point of the AC power source is not grounded User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 8 | P a g e 2 INSTALLATION 2.1 Before Installing Before any installation work is performed, study all drawings furnished by the supplier for the particular installation. These include arrangement drawings (front, end, and plan views), connections to the equipment that may be required to meet any local codes (such as mats, screens, or railings) is not furnished. 2.2 Safety Requirements The EVSE (Electric vehicle supply equipment) should be installed by a qualified electrician in accordance with local codes and all applicable ordinances The charging station is required to be connected to a ground, metal, permanent wiring system. Connections to the charge station should comply with all local codes and ordinances. Read all installations instructions carefully prior to performing the installation. Safety Equipment included with EVSE BTCP EVSE’s are equipped with a ground fault current interrupting device for user protection. The GFCI is automatically software tested so no user interaction is required to verify proper operation. In the event of a failure, the system will indicate a fault via a red LED or a message on the User Interface screen indicating an error code. DO NOT PROVIDE GFCI AT THE PANEL AS THE UNIT HAS A BUILT IN GFCI. User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 9 | P a g e 2.3 Tools and Ancillary Equipment ¼” Lag Bolt QTY 6 Concrete Expansion Bolts QTY 4 ¼” Torque Wrench 1/4“ Washer QTY 6 Back Door Key 3/16” Allen Wrench Phillips Screw Driver Instruction Manual User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 10 | P a g e 2.4 Special Tools & Hardware Torque Value Tools/Hardware Torque Specification Configuration 6-32 UNC 13 in-lbs. +/- 2 in-lbs. 10-32 UNF 30 in-lbs. +/- 5 in-lbs. 1/4-20 UNC 53 in-lbs. +/- 7 in-lbs. 1/2-13 UNC 48 in-lbs. +/- 7 in-lbs. M6 x 1 LIGUIDTIGHT FITTING 30 in-lbs. +/- 5 in-lbs. FUSE BLOCK LUGS, 8 AWG 40 in-lbs. +/- 5 in-lbs. FUSE BLOCK LUGS, 6 AWG 45 in-lbs. +/- 5 in-lbs. GROUND TERM. SCREWS, 14-10 AWG 34 in-lbs. +/- 5 in-lbs. GROUND TERM. SCREWS, 8 AWG 38 in-lbs. +/- 5 in-lbs. ¼-20" LOCKNUT 12 ft-lbs. EVP-2001-XX-P EVP-2002-XX-P User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 11 | P a g e 2.5 Installation Procedure for Pedestal Chargers To mount dual and single Pedestal Chargers follow these steps: 1. Remove Pedestal Charger from Packaging 2. Open rear door assembly to expose nuts 3. Remove Qty 4 Nuts to release Pedestal from EVSE Charger Unit Note: Before bolting Pedestal Base to Concrete Slab, ensure that AC Powerlines are properly placed inside of conduit in the center of the pedestal base mounting location Remove rear door assembly so you can expose the nuts needed to release the enclosure from the Pedestal Base. Relative Location for 1” Conduit Pedestal MUST be installed on a minimum 4” Concrete Slab per Local Code. User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 12 | P a g e 4. After freeing Pedestal Base from EVSE Charger Unit, use concrete expansion bolts to bolt pedestal base to concrete slab. 5. After bolting pedestal base to concrete, attached EVSE Charger by using the nut that was previously removed in step 3 to attached EVSE Charger to Pedestal Base. 6. Fasten Locknuts to 12ft-lbs as shown in figure below Qty 4 expansion bolts. Use pedestal base as a drill template Pedestal Base Dimensions Use Pedestal Base as a Drill Template Center of Conduit User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 13 | P a g e Note: Before bolting Pedestal Base to Concrete Slab, ensure that AC Powerlines are properly placed inside of conduit in the center of the pedestal base mounting location. Power entry from Bottom of Enclosure is a 3” Square. Bolt Qty 4 ¼-20 nuts. Secure tightly onto chassis (12 ft-lbs) User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 14 | P a g e 2.6 Installation Procedure for Wall Mounted EVSE Chargers To mount the dual and single wall mount chargers, follow these steps: 1. Remove EVSE Wall Charger from packaging. 2. Locate key in same packaging to open charger exposing four mounting holes shown in the figure below. 3. Mount and secure rear EVSE hold bracket as shown in fig 8. Mounting hole locations Figure 8 Open Door with Key to Expose Mounting Holes User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 15 | P a g e 4. Use expansion bolts to anchor the EVSE Wall Mount Charger to the wall as shown below for the Dual and Single EVSE Wall Mount Chargers. Use Level to Install Wall Mount User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 16 | P a g e 3 ELECTRICAL CONNECTIONS The (wall mount) is provisioned to receive an electrical power connection from the bottom of the pedestal as shown in Fig. 11 Fig. 10 Electrical conduit bottom entry onto enclosure WARNING: Failure to provide adequate structural strength for this component can result in serious personal injury or damage to equipment! It is the installer’s responsibility to make sure the structure to which this component is attached can support five times the combined weight of all equipment. 3.1 BTCPower Single and dual charge system electrical connection System electrical power needs to be provisioned with the following: Single sided charger connections • 2 appropriately gauged hot leads (typically 10 AWG for 30A installs and 8 AWG for 40A installs) • 1 appropriately gauge ground (green) lead • Install electrical conduit per all applicable state and federal regulations Power entry into assembly from bottom as shown here UL Listed water tight conduit entry fitting used at conduit / chassis interface Conduit hole opening is 1” dia. Recommended to enlarge Hole Opening AC input here Lower Door Opening: Terminal Block Location: Use Allen Wrench to Torque down Cables User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 17 | P a g e • EVSE power should be inserted thru bottom of EVSE enclosure • Electrical connections shall be made as shown • Note, for the dual units, two separate line pairs need to be connected from independent service panel breakers of the appropriate rating. Note: Each hot lead should measure 120VAC to ground. Service Connections Electrical Input SINGLE PORT DUAL PORT AC Voltage 208/240VAC 208/240VAC Current Input Power Connection Required Service Panel Breaker Current Input Power Connection Required Service Panel Breaker Standard 30A One 40A branch circuit 40A dual pole (non-GFCI type) 30A x 2 Two independent 40A branch circuits 40A dual pole (non-GFCI type) x 2 40A One 50A branch circuit 50A Dual pole (non-GFCI type) 40A x 2 Two independent 50A branch circuits 50A dual pole (non-GFCI type) x 2 70A One 100A branch circuit 100A Dual pole (non-GFCI type) NA NA NA Service Panel GFCI Do not provide external GFCI as it may conflict with internal GFCI (CCID) Wiring - Standard 3-wire (L1, L2, Earth) 5-wire (L1, L1, L2, L2, Earth) 3.2 Single Port EVSE Charger Connect L1 and L2 to the input safety breaker. BTC Power highly recommends crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. In addition, a torque wrench should be used on the input breaker screw terminals. Set the wrench to a torque of 2.4NM or 21.2 in/lbs. A pull test should be done on the wire connections to ensure proper connection. L1 L2 GN D GN D User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 18 | P a g e 3.3 Dual Port EVSE Charger Connect L1 L2 on both phases to the input safety breaker. BTC Power highly recommends crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. This requires the correct crimping tool. In addition, a torque wrench should be used on the input breaker screw terminals. Set the wrench to a torque of 2.4NM or 21.2 in/lbs. A pull test should be done on the wire connections to ensure proper connection. Fig. 7a L1, L2 for left hand side charger L1, L2 for right hand side charger NOTE: SEPARATE LINES PER PORT ARE REQUIRED L2 L1 L2 L1 User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 19 | P a g e Check for ground cable on the door. Ground wire input 208/240V single phase AC Line 1 and Line 2 of the single phase AC voltage lines Main Field Ground GND User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 20 | P a g e 4 Operation 4.1 Screen Scenarios User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 21 | P a g e User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 22 | P a g e User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 23 | P a g e 4.2 WIFI Network User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 24 | P a g e User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 25 | P a g e User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 26 | P a g e 5 TESTING 1. Once the charger has been installed by a qualified electrician and the breaker panel has been turned on and the breaker inside the charger has been turned on then the display should turn on and the system should turn on. Screen as shown in previous page should indicate operation. 2. If a vehicle is available, connect the EVP EVSE to the vehicle and verify that the contactor closes The main contactor should close and you should see charging on the main screen followed by power measurements displayed on the main screen. A) Free Vending Mode Remove the charging connector from its holder on the front of the charging station Open the J1772 plug cover on your vehicle (refer to the vehicles owner’s manual. Plug the J1772 plug into the vehicle’s charge port. Upon insertion, push down on the handle to lock it into place. Normally, the vehicle will immediately request a charge and the contactor inside the EVP EVSE can be heard closing. The display will show ready for charge followed by charging. To remove the connector from the vehicle, depress the button in the middle of the handle to release the connector. Place the charge connector back into the connector provided on the charge station. B) Access Control Mode • RFID • Credit Card Payment • Phone Application Front Display Panel The front panel display, will let the user know the status of the charger and if charging is taking place. If charging does not start User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 27 | P a g e In the event of a problem, charging will stop and an error message will appear on the front screen. If this happens, please try the two simple steps below before calling your field service representative. 1. Remove the cable connector from the vehicle socket. The error message on the screen may go off. Plug the connector back into the socket, and see if charging begins normally. If charging does not start, then call customer service. 2. If error code appears on screen and persists after removing the connector consider calling the Service group to investigate the issue. The user should record the Error Code shown on the display along with the station ID and date and time of the occurrence. 3. Alternatively if the error message does not go out when the connector is removed, be sure the connector is removed from the vehicle socket and switch off power at the circuit breaker feeding power to the EVSE. Wait a few seconds and switch the circuit breaker back on again. If the Protection light does not come back on, re-connect the cable to the vehicle. Charging should begin normally. If charging does not begin, call for Field Service. 6 TROUBLESHOOTING 5.1 Fault Codes Please look at the below data base for explanation of Fault Codes. No Fault 0 Welded Contactor 1 Broken Ground Pin 2 No Ventilation Available 3 Disconnected While Locked 4 Contactor Failed to Close 5 Contactor Failed to Open 6 GFCI Test Failed 7 GFCI Leak Detected 8 Program CRC Bad 9 **Note: Fault Codes only available with LCD equipped chargers User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 28 | P a g e 7 SPECIFICATIONS Input Power - Service Entrance Voltage & Wiring 208/240V AC single-phase -L1, L2, and Earth Ground Separate Branch Circuit per each EVSE Port. 3-wire (L1, L2, G) – for a single port 5-wire (L1, L2, G, L1, L2) – for a dual port Maximum Output Power. 6.2KW to 7.2KW per 30 amp per charge station 8.3KW to 9.6KW per 40 amp charge station 14.5KW to 16.8KW per 70 amp charge station Cable Length approximately (18-20ft.) Environmental rating Operating Temperature -30°C / + 60°C NEMA Rating 3R; outdoor use with rain, snow, and sleet conditions. Weights: Single Port Pedestal: 70 lbs Single Port Wall mount: 52 lbs Dual Port Pedestal: 83 lbs Dual Port Wall mount: 65 lbs User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 29 | P a g e 7.1 DUAL PEDESTAL GENERAL DIMENSIONS User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 30 | P a g e 7.2 SINGLE PEDESTAL GENERAL DIMENSIONS User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 31 | P a g e 7.3 DUAL WALL MOUNT GENERAL DIMENSIONS User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 32 | P a g e User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 33 | P a g e 7.4 SINGLE WALL MOUNT GENERAL DIMENSIONS User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 34 | P a g e LEVEL 2 AC CHARGE STATION COMMISSIONING GUIDELINE: User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 35 | P a g e Following the instructions on the installation manual are the AC input lines properly plugged in: Input voltages Single sided Charger (SIDE A) L1 VAC L2 VAC Charger (SIDE B) L1 VAC L2 VAC a. Is grounding lug properly secured? b. Is grounding wire connected to rear door? CHARGER INFORMATION: Charger Information Installation address Installation city State Charge box Serial Number Level 2 AC Single or Dual Installer name Installer phone number Installer email Install date Communications Cradle point IP Cradle point Serial number RFID Enabled NRG logo enabled TEST CHARGE SESSION PASS / FAIL INSTALLER SIGNATURE DATE PLEASE NOTE: ONCE INSTALLED PLEASE FAX THIS SHEET TO BTCPOWER:714.259.7998 User Manual & Installation Instructions This document is the Property of Broadband Telecom Power Inc. and will not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. BTCPower EVP Series EVSE Installation and Operations Manual Rev O 36 | P a g e BTCPOWER PRODUCT WARRANTY This Limited Product Warranty applies to customers who have purchased a BTCPower Electric Vehicle Charging Station(s) and/or a related product (“Product(s)”) from Broadband Telecom Power, Inc., or one of its authorized distributors. LIMITED WARRANTY: Subject to the exclusions from warranty coverage set forth below, BTCPower warrants that the Product will be free from any defects in materials and/or workmanship (the “Limited Warranty”) for a period of two (2) years after the date of the initial installation of the Product (the “Warranty Period”). If the Product becomes defective in breach of the Limited Warranty, BTCPower will, upon written notice of the defect received during the Warranty Period, either repair or replace, at BTCPower’s election, the Product if it proves to be defective; provided, that BTCPower will not be responsible for the cost of any labor associated with the repair or replacement of any defective Product. You acknowledge that replacement products provided by BTCPower under the Limited Warranty may be remanufactured or reconditioned Products or, if the exact Product is no longer manufactured by BTCPower, a Product with substantially similar functionality (“Replacement Products”) will be supplied. Any Replacement Products so furnished will be warranted for the remainder of the original Warranty Period or ninety (90) days from the date of delivery of such Replacement Product, whichever is greater. Should BTCPower be unable to repair the Product, BTCPower will replace the Product with the latest model/version of a similar product in current production. EXCLUSIONS FROM LIMITED WARRANTY IMPORTANT: The Limited Warranty and on your Product, shall not apply to defects, or service repairs, resulting from any of the following: ▪ Force Majeure – any occurrence or extraordinary event or circumstance beyond the control of BTCPower that is an act of God or whether that occurrence is caused by war, riot, storm, (such as hurricane, flooding, earthquake, volcanic eruption, etc.), or other natural forces, or acts of nature or other causes. ........................................................................................... 5 ............................................................................................................................... 5 ............................................................................................................................................ 5 ....................................................................................... 5 ........................................................................................................ 7 ....................................................................................................... 7 ............................................................................................................................................ 8 .............................................................................................................. 14 ..................................................................................................... 14 .......................................................................................................................................... 15 ................................................................................................................................. 17 Template guild screw holes post Tighten 4x bolts Make sure the cord does not come in contact with the ground 4 layers of double sided gasket tape • •